One-Stop Service Custom Casting Ductile Iron Parts with CNC Machining for Construction Vehicle/Truck/Machinery
Basic Info.
| Brand name | OEM |
| Place of origin | China |
| Model number | with the drawing |
| Weight | 0.01-3000Kgs |
| Standard | JIS, ANSI, DIN, BS, GB |
| Material | grey iron, ductile iron, steel |
| Process | Mold Making, Casting, Machining, Surface treatment, Inspection, Packing, Loading |
| Surface treatment | Shot Blasting, Polishing, Painting, Powder Coating, Anodizing, Zinc Plating, Nickel Plating, Blacking, etc. |
| Tolerance | As per customers drawing requirements |
| Machining | Lathing, Milling, Turning, Boring, Drillig, Tapping, Grinding, etc |
| Machining Tolerance | 0.01mm |
| Packaging | wooden case |
| Tensile strength(N/mm2) | 250 above |
| Brinell Hardness(HB) | 241 below |
| Softwares for drawing | 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T)/Soild Works, CAXA, Rhino, CATIA, SIMIO, ALIAS, ARENA, Unigraphics |
| Certification | ISO9001:2015, CE, SGS, RoHS, IATF16949 |
| Lead Time | 30-45 days after deposit for bulk order,depending on quantity |
| Supply Ability | 110,000 Tons per Year |
| Application | Mechanical Parts, Vehicle, Agro Machinery, Pipe, Valves, etc |
| Machine | drilling machine, boring machine, machining center |
| Processing operation | CNC precision machining |
| Payment | T/T, L/C |
| Process | Sand casting: Resin sand |
| Specification | 1.Material: all gray iron,ductile iron grades. |
| 2.Standard: ASTM,DIN,BS,JIS,GB. | |
| 3.Surface finish: Shot blasting,painting, machining, etc. | |
| 4.Weight: 0.1-3000kgs. | |
| Production facility | 1.Casting facility: Furan resin sand molding line, Medium frequency induction furnace, Shot blasting machine |
| 2.Machining facility: CNC, NC lathe,vertical lathe, boring machine, milling machine, other ordinary machine tools, linear cutting machine | |
| Test facility | spectrometer, tensile test machine, hardness test machine,impact tester. |
Production Process
Sand casting is a casting-based manufacturing process that involves the use of a sand mold. It's used to create metal products and components in a variety of sizes and shapes. Half of all metal castings - about 60% - are produced using sand casting. Below, the steps of sand casting.
Sand preparation → mold making → core making → pouring → shaved sand → daring processing → inspection.
- Integrated the advantages of forging and die casting.
- Parts forming under vacuum & high pressure conditions.
- Parts are made with very high density, very strong strength & hardness after T6.
- Roughness of parts are as same as the die casting.
- Precision with no more machining for some complex structure.
Quality Control
1. All specification is designed by professional engineers.
2. All material is processed by skilled workers and advanced CNC lathe.
3. All products are 100% tested before package to ensure each item is qualified for its purpose.
4. Package is air cushion film for each item, and wooden case or steel pallet for all items to ensure goods can arrive at customer in good condition.
Our Services
Usually you will receive a formal quotation from us within two days upon receipt of your drawings. In particular cases, we are committed to providing it within 72 hours.
Total technical supports from our senior consultant engineers.
Timely & Cost-efficient delivery.
Real time information of Chinese market.
Special discounts and protective policies provided to our distributors/partners.
Our advantages
1. Factory directly supply
2. 40+ years manufacture experience
3. Competitive and reasonable price
4. Professional OEM service, produce as per your drawings or samples
5. Quality Guarantee
6. Timely delivery
7. Advanced CNC Machining centre
8. Independent Engineering Department
9. Kinds of surface treatment---Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs etc as
All kinds of CNC machining parts, sheet metal parts and machinery parts are available. OEM/ODM metal CNC parts, metal machining parts with laser cutting, die stamping, CNC machining, CNC shearing, Welding, Bending & metal.
Our equipments
As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.
Why Choose us
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 40+ years experience in casting industry.
5. Squeeze casting+T6 -- to make the parts with lightweight and strong strength.
Full equipments support us the enough production capacity. We can make a wide range of parts from 0.1kg ~3000kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.
FAQ
1.Are you a trading company or manufacturer?
We are a large-scale industrial group with its own manufacturing sector, research and development sector, trading sector and logistics sector.
2.I have some special requirements about specifications.
We have a well-rounded product range, which endows us with the capability of applying many special specifications. Please feel free to contact us with yours.
3.Do you accept OEM service?
We are one professional OEM/ODM manufacturer specializing in the design, research, development, manufacture and marketing in the foundry industry for more than 40 years. And our factory has passed the “ISO9001” and “ IATF16949” International Quality Management System Certification.
4.What is your delivery time?
It depends on the size/complexity of your order and our own production schedule. We provide a faster delivery than the industry's average.
5.What is the payment term?
Negotiable.
6.Can I have my own logo on the product?
Sure, we can apply your own logo on the products according to your drawings/requirements.
7.Can I require samples from you?
Yes, you can. And you only need to bear the delivery costs if the samples are not too big.
8.How is your company's experience?
We have an over 40 years of experience in foundry industry and been exporting to over dozens of countries. We cherish our reputation as a company and our customers trust in us.
9.Can I request to change the form of packaging and transportation?
Of course, we're glad to fulfill your requirements. Yet please understand that extra costs may occur if the form of packaging and transportation are changed.
10. How do you guarantee the quality ?
A:(1)Checking the raw material after they reach our factory--.---
Incoming quality control(IQC)
(2) Checking the details before the production line operated
(3) Have a full inspection and routing inspection during mass production---
In-process quality control(IPQC).
(4) Checking the goods after they are finished---- Final quality control(FQC)
(5) Checking the goods after they are finished-----Outgoing quality control(QC)
(6)100% inspection and delivery before shipment
